Muncie Castings, LLC — Custom Aluminum Sand Castings & Foundry in Muncie, Indiana
A Division of Anderson Foundries
ALUMINUM CASTINGS.
BUILT RIGHT.
DELIVERED ON TIME.
Since 1972, Muncie Castings has been a trusted Midwest source for high-quality aluminum castings. From tooling and prototyping through production, machining, inspection and assembly, we provide one experienced partner from concept to completed casting.
- Serving customers since 1972
- ISO 9001:2015 registered
- Aluminum castings up to 400 pounds
- Air Set/No-Bake and Permanent Mold
- Design-to-production support
- Quality, on-time and competitively priced
About Us
More Than 50 Years of Aluminum Casting Experience
Muncie Castings, LLC is a well-established aluminum foundry serving customers across a wide variety of industries. More than 50 years of experience allows us to offer one comprehensive source for tooling design, CNC-cut tooling, casting production, machining, inspection and assembly.
Our team combines foundry knowledge, responsive service and flexible production capabilities to help customers move efficiently from design to production.
What We Do
Full-Service Aluminum Casting Capabilities
Quality, on-time and cost-effective castings — from concept to completed part.
Tooling, Design & Development
- Casting design assistance
- Tooling design
- 3D modeling software
- CNC-cut tooling
Casting Services
- Casting production
- Prototyping
- CNC machining options
- Inspection and assembly
- Quality customer care
Core Production
- No-Bake
- Isoset
- Shell cores
Molding
- Aluminum castings up to 400 pounds
- 700-pound mold half-weight capacity
- Floor molding for larger molds
Permanent Mold
- Permanent mold machines
- Linear operations
- Tilt operations
Melting
- Electrical resistance melting
- Four 2,000-pound stationary furnaces
- Two 3,000-pound tilt-pour furnaces
Secondary Operations
- Solution heat treatment and aging
- Shot blasting
- Powder-coating options
- Anodizing options
Quality & Qualification
- ISO 9001:2015 registered
- Spectrometer and chemical analysis
- PPAPs and certifications
- Brinell and tensile testing
- Laser scanning
- X-ray inspection
Inside Muncie Castings
Built to Pour. Equipped to Deliver.
Our ISO 9001:2015 registered facility in Muncie, Indiana produces aluminum castings up to 400 pounds. With six aluminum furnaces, No-Bake/Isoset molding, shell-core capabilities, secondary finishing and advanced inspection, customers gain one accountable domestic partner from print through production.
Melt
Six aluminum furnaces: four 2,000-pound stationary furnaces and two 3,000-pound tilt-pour furnaces.
Mold
No-Bake/Isoset molding with shell-core capabilities for complex aluminum components.
Finish & Verify
Heat treatment, aging, shot blasting, spectrometer testing, PPAP, laser scanning and X-ray inspection.
Our Process
Air Set / No-Bake Aluminum Casting
Our chemically bonded sand process is highly versatile and produces complex castings across a broad range of sizes and weights, including construction components, engine blocks and defense vehicle castings. It is well suited for prototypes and low- to mid-volume production, offering complexity, dimensional accuracy and flexibility. The process allows greater detail in complicated casting shapes and supports complex core assemblies inside or outside the mold.
Our Process
Permanent Mold Casting
When a project requires consistent castings with precise tolerances, our permanent mold process provides accuracy, quality and dimensional repeatability. Enhanced cooling improves alloy soundness and can provide approximately 15% greater strength than sand casting, along with smoother finishes and fewer impurities.
Our Process
Metal Quality and Traceability
Muncie Castings tests the chemistry of every heat poured. Each heat receives a unique heat number, providing complete traceability to the castings produced. Every heat is treated to remove hydrogen gas and foreign material, supporting uniform casting integrity and trouble-free machining.
ISO 9001:2015 Registered
Quality management systems certified for aluminum casting production.
Our Process
Engineering Support
Our experienced engineering team works with customers from beginning to end. Using 3D modeling software and foundry expertise, we help move designs from initial concept through finished casting.
New in 2026
MAGMA Casting Simulation
Through our parent company Anderson Foundries, we now offer MAGMA simulation — predicting solidification, porosity, and fill behavior before the first pour to reduce tooling risk and accelerate time-to-casting.
Our Process
Machining Services
Through in-house and trusted outside machining resources, Muncie Castings can provide complete machined aluminum castings. Processes include horizontal and vertical CNC milling and CNC lathe/turning services.
Added Convenience
Pattern Storage
We store your patterns and tooling on-site so they're ready when you need them — no shipping delays, no coordination headaches. Your tooling stays organized, protected, and immediately accessible for your next production run.
- Secure, climate-aware on-site storage
- Organized inventory tracking for fast retrieval
- Eliminates round-trip shipping costs and lead time
- Patterns ready for immediate production scheduling
With Our Team
Leadership Spotlight
Experience You Can Build On.
Randy Layne represents the experience and continuity behind Muncie Castings. With more than 35 years on our team, Randy brings invaluable knowledge of our processes, customers and people. Today, as Vice President, he works alongside Anderson Foundries CEO Kory Anderson to combine proven foundry expertise with renewed investment, innovation and growth.
"There's nothing quite like seeing a casting come out of the mold exactly the way the customer needed it. After 35 years, that still doesn't get old. We take a lot of pride in what we make here — and in the people we make it for."
Proven experience. Forward-thinking leadership.
Industries Served
Trusted Across Many Industries
Flexibility, expertise and innovation make Muncie Castings a turnkey aluminum casting solution for customers across the country.
What Our Customers Say
Trusted by Engineers. Proven in the Field.
Muncie Castings has been a reliable casting source for us for years. Their team understands tight tolerances and communicates proactively when anything changes. That kind of accountability is rare in domestic foundry work.
Purchasing Manager
Tier 1 Automotive Supplier — Midwest
We moved a critical marine component program to Muncie Castings after quality issues with an overseas supplier. The transition was smooth, lead times improved, and we haven't had a rejection since. Wish we'd made the switch sooner.
Engineering Director
Marine OEM — Great Lakes Region
Their PPAP process is thorough and their team actually understands what we need from a dimensional standpoint. The spectrometer reports and traceability documentation they provide give our quality team full confidence on every shipment.
Quality Engineer
Industrial Equipment Manufacturer — Indiana
Testimonials reflect customer feedback. Names withheld at customer request.
Nationally
Recognized
Founder
Founder Spotlight
Built by a Foundryman.
Kory Anderson is the founder of Spartan Pattern and CEO of Anderson Foundries. A lifelong builder, foundryman and American manufacturing advocate, Kory combines hands-on experience with modern engineering, machining and casting technology to solve complex production challenges. His work has earned national recognition from Fast Company, Fox Business, the American Foundry Society and Guinness World Records.
POURING INTO THE NEXT GENERATION
Today's Castings Help Build Tomorrow's Workforce.
Muncie Castings proudly supports Iron Warrior Academy, a 501(c)(3) nonprofit preparing the next generation for careers in foundry work and the skilled trades. A portion of the proceeds from our castings helps advance its mission to bring 100,000 people into the trades by 2030.
Iron Warrior Academy is a registered
501(c)(3) nonprofit organization.
The Anderson Foundries Network
ONE NETWORK. EVERY CASTING NEED.
Muncie Castings for aluminum. Dakota Foundry for iron. Spartan Pattern for tooling. Anderson Foundries connects it all.
One Trusted Casting Network
Anderson Foundries
A growing American foundry network connecting customers with aluminum, gray iron, ductile iron and advanced tooling solutions.
EXPLORE ANDERSON FOUNDRIES
Gray & Ductile Iron Castings
Dakota Foundry
An experienced American foundry producing gray and ductile iron castings up to 5,000 pounds, with flexible volumes, responsive service and industry-leading turnaround.
EXPLORE IRON CASTINGS
Advanced Pattern & Tooling Solutions
Spartan Pattern
Expert pattern design, CNC-machined patterns, core boxes, 3D sand printing and MAGMA casting simulation — all built to improve quality before the first pour.
EXPLORE PATTERN SOLUTIONSProud Industry Members
Muncie Castings is a proud member of the American Foundry Society and the Non-Ferrous Founders' Society.
Ready to Put Our Casting Experience to Work?
Whether you need design assistance, a prototype, a short production run or an ongoing aluminum casting partner, our team is ready to discuss your project.
Common Questions
Frequently Asked Questions
We produce aluminum castings up to 400 pounds, with a 700-pound mold half-weight capacity. Floor molding is available for larger mold configurations.
We offer Air Set/No-Bake sand casting, Isoset molding, shell-core production and Permanent Mold casting. Each process is suited to different part geometries, volumes and tolerance requirements.
Yes. Our No-Bake and Isoset processes are well suited for prototypes and low- to mid-volume production runs. We work with customers from initial concept through finished casting.
Yes. Through our sister company Spartan Pattern, we provide integrated pattern and tooling support including CNC-cut tooling, 3D modeling and MAGMA casting simulation to predict solidification and reduce tooling risk before the first pour.
Muncie Castings is ISO 9001:2015 registered. Our quality capabilities include spectrometer and chemical analysis, PPAP support, Brinell and tensile testing, laser scanning and X-ray inspection. Every heat receives a unique heat number for full traceability.
Yes. Through in-house and trusted outside machining resources, we provide complete machined aluminum castings including horizontal and vertical CNC milling and CNC lathe/turning.
We serve automotive OEM and aftermarket, marine, military and defense, agriculture, construction, HVAC and filtration, lighting and electrical, and industrial equipment customers across the United States.
Submit your print or project description using the quote request form on this page, or email us directly at [email protected]. We accept PDF, DWG and STEP files. Our team will respond promptly to discuss your requirements.
Get In Touch
Request a Quote
Tell us about your project and we'll get back to you promptly.
A Division of Anderson Foundries
Muncie Castings, LLC
1406 E. 18th Street
Muncie, Indiana 47302
Office
765-435-8699Fax
765-288-2651- [email protected]
Hours
Monday–Friday: 9:00 a.m.–5:00 p.m.
Saturday–Sunday: Closed